Private Label

What is Carbon Fiber?

Carbon fiber is a material made from extremely thin fibers of carbon. These fibers are formed by heating strands of carbon to high temperatures in the presence of chemicals. The resulting fibers are extremely strong and lightweight, making them useful in a wide range of applications, including aerospace, automotive, and sports equipment. Carbon fiber is also a popular material for use in the construction of high-performance bicycles, boats, and other vehicles because of its strength-to-weight ratio. Additionally, carbon fiber has a very high stiffness, making it an ideal material for stiff and lightweight structures.

Carbon fiber is used in a variety of automotive products to reduce weight and improve performance. Some examples include:

Body panels: Carbon fiber can be used to make lightweight body panels for sports cars and racing vehicles, which can help to improve aerodynamics and reduce weight.
Chassis and structural components: Carbon fiber can be used to make lightweight and strong components for the chassis and structure of a vehicle, such as the monocoque in racing cars. This can help to improve handling and performance while reducing weight.
Drivetrain components: Carbon fiber can be used to make lightweight and strong components for the drivetrain of a vehicle, such as gears, drive shafts, and suspension components. This can help to improve performance and reduce weight.
Wheels: Carbon fiber can be used to make lightweight and strong wheels for sports cars and racing vehicles. This can help to improve performance and reduce weight.
Interior: Carbon fiber can be used to make lightweight and strong parts for the interior of a car, such as door panels, center consoles, and seat frames. This can help to reduce weight and improve the overall look and feel of the vehicle.

In general, the use of carbon fiber in automotive products can help to reduce the overall weight of a vehicle, which can improve its performance, fuel efficiency, and handling. It also helps to increase the overall strength of the vehicle, which can improve its safety and durability.

What is Infusion?

The infusion manufacturing process is a method used to create composite parts made of carbon fiber and a resin. The process involves laying the carbon fiber in a mold and then injecting the resin into the mold under pressure. The resin and carbon fibers are then cured, or hardened, to create the final composite part.

The infusion manufacturing process is divided into several stages:

Design and tooling: The first step is to design the composite part and create a mold for it. The mold is typically made of tooling gelcoat or epoxy.
Laying the carbon fiber: The carbon fiber is then laid into the mold, in the desired orientation and thickness.
Applying the release film: A release film is applied over the carbon fiber to prevent the resin from sticking to the mold.
Injecting the resin: The resin is then injected into the mold under pressure, using a vacuum-assisted process.
Curing: Once the resin has been injected into the mold, it is cured using heat and pressure. The curing process can take several hours, depending on the type of resin and the size of the part.
Demolding: After the part is cured, it is removed from the mold.
Final inspection and finishing: The part is inspected for defects and any necessary finishing work is performed, such as sanding and painting.

The Infusion process is a cost-effective method for producing high-quality and high-performance carbon fiber composite parts with consistent properties. It also allows for the production of complex geometries and shapes with high precision. It's commonly used in aerospace, automotive and wind energy industries.

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